Beskrivning
Sanitary grade lobe pump is one of the products specially developed by Durrex pumps company to meet the customers in the production process of high hygiene requirements. Working chamber has sanitary rotor, rotor locking nut O – ring, pump body without sanitary dead angle and Higher hygienic grade. Support CIP, SIP. The surface roughness is 0.2–0.6mm, in accordance with 3A, FDA standards. Can be widely used food, medicine and other materials with high requirements for hygiene level.
Ansökningar:
Food grade rotor pump can be used for all kinds of medium, high viscosity and high solid content of material transportation. Lobe pumps are widely used in the production process of sugar, chocolate, dairy products, various syrups, concentrated fruit juice, jelly, yogurt, honey, ice cream, moon cake stuffing, flour slurry, soy protein, meat stuffing, condiments, tomato sauce, hot pot base material, bean paste and other food.
We are specialized in the production of rotor pumps and homogeneous pumps. The production capacity reaches 18000 units/year. Our pumps can transfer medium with viscosity up to 1,000,000cps, with a maximum flow rate of 300m3 / h (Capacity of 30L / R).
In the food industry, we have cooperated with Mars, Nestle, Karft, Danone, Ferrero, Mayora, Kewipe, Heinz, Candy Tech, Lotte, Colacao, Cadbury, Fonterra, Yili, UHA, Buhler, Glic, Perfetti Cargill, Yihaicarry and so on for many years.
DURREX LOBE PUMP CO.,LTD | ||||
Iteam | Medium | Viscosity Range (cp) |
Media Characteristics | Select for lobe pump |
1 | Chocolate (liquid) | 3,000-20,000 | High viscosity with crystal, Easy to leak for mechanical seal, Affected by temperature. |
Bi-wing rotor, Mechanical seal w. oil-lubricant, Lobe pump w. steam jacket. |
2 | Syrup | 1,000-20,000 | High viscosity, Affected by temperature. |
Lower speed, Lobe pump w. steam Jacket. |
3 | Maltose | 3,000-20,000 | High viscosity, Affected by temperature. |
Lower speed, Lobe pump w. steam Jacket. |
4 | Molasses | 2,000-100,000 | High viscosity, Affected by temperature. |
Lower speed, Lobe pump w. steam Jacket. |
5 | Honey | 2,000-10,000 | High viscosity, Affected by temperature. |
Lower speed, Lobe pump w. steam Jacket. |
6 | Sucrose | 10-5,000 | High viscosity with crystal, Affected by temperature. |
Bi-wing rotor, Lower speed, Lobe pump w. steam Jacket. |
7 | Beet Sugar | 100-8,000 | High viscosity, Affected by temperature. |
Lower speed, Lobe pump w. steam Jacket. |
8 | Milk | 20-1,000 | Lower viscosity | Higher speed, Tri-impeller rotor, Sanitary grade. |
9 | Concentrated Milk | 2,000-100,000 | High viscosity. | Lower speed; Mechanical seal w. water-flush. |
10 | Yoghourt | 2,000-10,000 | Yogurt easy demulsification. | Bi-wing rotor; Sanitary grade, Lower speed |
11 | Ice cream | 800-10,000 | High viscosity. | Tri-impeller rotor, Sanitary grade. |
12 | Cheese | 1,000-20,000 | Yogurt easy demulsification. | Lower speed, Bi-wing rotor. |
13 | Hot pot seasoning | 2,000-7,000 | High solid content and large particle, Salt content and easy corrosion. |
Wetted parts S.S.316L, Bi-wing rotor. |
14 | Mustard | 4,000-30,000 | Poor flowability & ambient; and will be better while heating. | Lobe pump w. steam Jacket, Tri-impeller rotor. |
15 | Tomato sauce | 2,000-30,000 | High viscosity. | Mechanical seal w. water-flush, Tri-impeller rotor, Lower speed. |
16 | Peanut butter | 3,000-20,000 | High viscosity. | Tri-impeller rotor, Lower speed. |
17 | Salad dressing/ Mayonnaise |
5,000-30,000 | High viscosity. | Mechanical seal, Tri-impeller rotor, Lower speed. |
18 | Jam | 2,000-10,000 | High viscosity with particle. | Mechanical seal, Bi-wing rotor, Lower speed. |
19 | Chicken juice/ Chicken bouillon |
10-10,000 | Salt content and easy corrosion. | Wetted parts S.S.316L. |
20 | Oyster sauce | 2,000-20,000 | Salt content and easy corrosion, High viscosity. |
Wetted parts S.S.316L, Lower speed. |
21 | Fermented bean curd | 3,000-8,000 | Salt content and easy corrosion. | Wetted parts S.S.316L. |
22 | Bean paste | 5,000-20,000 | Salt content and easy corrosion, Easy corrosion and crushing. |
Wetted parts S.S.316L, Bi-wing rotor. |
23 | Soy sauce | 10-3,000 | Salt content and easy corrosion. | Wetted parts S.S.316L/2205. |
24 | Vinegar | 1-300 | Lower viscosity. | Small clearance for rotor. |
25 | Butter | 50-2,000 | Easy to become liquid after heating. | Lobe pump w. steam Jacket, Tri-impeller rotor. |
26 | Beef tallow | 10-3,000 | Easy to become liquid after heating. | Lobe pump w. steam Jacket, Tri-impeller rotor. |
27 | Shortening | 50-200 | Steam jacket if required. | Lobe pump w. steam Jacket. |
28 | Soybean oil | 50-300 | Common type. | Common type lobe pump. |
29 | Sesame oil/Castor oil/Refined sesame oil/Black sesame seed oil | 20-500 | Common type. | Common type lobe pump. |
30 | Peanut oil | 50-300 | Common type. | Common type lobe pump. |
31 | Corn oil | 50-300 | Common type. | Common type lobe pump. |
32 | Palm oil/Palm butter | 50-100 | Common type. | Lobe pump w. steam Jacket, Tri-impeller rotor. |
33 | Flour slurry | 2,000-5,000 | Common type. | Lobe pump/Homogeneous pump. |
34 | Pastry cake | 2,000-5,000 | Common type. | Homogeneous pump. |
35 | Cream (mat) | 2,000-10,000 | Common type. | Mechanical seal, Tri-impeller rotor. |
36 | Stuffing | 10,000-100,000 | High solid content, Poor flowability |
V-inlet type, Bi-wing rotor. |
37 | Yeast slurry | 200-2,000 | Common type. | Common type lobe pump, Tri-impeller rotor. |
38 | Soybean protein | 300-500 | Common type. | Mechanical seal w. water-flush. |
39 | Protein neutralization | 300-500 | Common type. | Homogeneous pump. |
40 | Protein extraction | 300-500 | Common type. | Homogeneous pump. |
41 | Egg liquid | 50-1,000 | Lower viscosity | Lower speed. |
42 | Creamer | 1,000-3,000 | Common type. | Mechanical seal, Tri-impeller rotor, |
43 | Yeast | 200-10,000 | Common type. | Mechanical seal, Tri-impeller rotor, |
44 | Food flavor | 100-4,000 | Common type. | Mechanical seal, Tri-impeller rotor, |
45 | Gelatin (food additives) |
1,000-3,000 | Common type. | Mechanical seal, Tri-impeller rotor, |
46 | CMC additives | 50-1,000 | Common type. | Mechanical seal, Tri-impeller rotor, |
47 | Konjac gum | 1,000-10,000 | High viscosity. | Lower speed, Mechanical seal, Tri-impeller rotor, |
48 | Sucralose (sweet additives) |
100-2,000 | Need insulation is required. | Lobe pump w. steam Jacket, Mechanical seal w. water-flush. |
49 | Carbonated drinks | 50-500 | Lower viscosity. | Mechanical seal, Tri-impeller rotor, |
50 | Concentrated juice | 2,000-5,000 | Lower viscosity, The fruit grain is easy to destroy. |
Bi-wing rotor. |
51 | Wine & beverage | 10-500 | Lower viscosity. | Small clearance for rotor. |
52 | Seasoning | 50-3,000 | Salt content and easy corrosion. | Wetted parts S.S.316L. |
53 | Meat paste | 1,000-10,000 | High viscosity. | Lower speed, V-inlet type, Bi-wing rotor. |
54 | Food additives | 2,000-4,000 | Common type. | Mechanical seal, Tri-impeller rotor, |
55 | Jelly | 800-3,000 | Easy to destroy. | Bi-wing rotor. |
56 | Lees (Residues left after brewing) |
1,000-6,000 | Particle inside. | Bi-wing rotor. |
57 | Flesh/ Fruit grain | 1,000-5,000 | The fruit grain is easy to destroy. |
Bi-wing rotor.
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Product features:
1. Gap is kept between the rotors and rotors & pump body, no friction, long using-life.
2. Simple assembling and disassembling, easy to maintenance and clean, less easily-damaged parts.
3. High efficiency and energy-saving, low failure, reliable sealing and low noise.
4. In the same type pump, different type rotor can be interchanged.
5. Capable to pmp the viscous medium from 1cp to 2million cps.
6. Capable of pumping mixture of gas, fluid and solid medium.
7. Equipped with inverter, the flow can be adjusted as requirement of end-user.
8. Flange, screw or clamp connection can be selected as required.
9. Higher hygienic grade, support CIP, SIP. The surface roughness is 0.2–0.6mm, got 3A, FDA certification.
10. Hygienic safety valve is built-in structure.
Beskrivning | Material | Quantity |
Pump cover | 304 /304L /316 /316L | 1 |
Pump body | 304 /304L /316 /316L | 1 |
Rotor | Rubber /304 /304L /316 /316L | 2 |
Main shaft | 316-316L /42CrMo | 1 |
Sub-shaft | 316-316L /42CrMo | 1 |
Mechanical seal seat | 304 /304L /316 /316L | 2 |
Mechanical seal | SIC /Tungsten carbide | 2 |
O-ring | FKM /FFKM/ EPDM /TFE /PTFE,etc. | 1 |
Rotor lock nut | 304 /304L /316 /316L | 2 |
Lip seal | NBR /FKM | 3 |
Arbetssätt Principle of Lobe Pump | ||||||
Twin-Rotary pumps are multi-functional and bi-directional positive displacement pumps, produced with fine technology. The manufacturing engineering and precision of the pumps approach the advanced level of the world. Rotary pumps use synchronic rotors, driven by a pair of synchronic gears in the gear box. Transmitted by the main shaft and the sub-shaft. The rotors move synchronically in counter-clockwise directions, which, consequently, varies the pump capacity and builds up high vacuum capacity and emission pressure. It is particularly suitable to pump sanitary medium, high-corrosive and high-viscous medium. |
Technical parameters | |||||||
Typ | Capacity for tri-imepller rotor (L/r) |
Rotation speed (r/min) |
Flow (m3/h) |
Discharge Pressure (MPa) |
Standard I& O DN (mm) |
Enlarged I& O DN (mm) |
Vikt Bare pump (kgs) |
15TLS12-0.5C | 0.04 | 10-720 | 2 | 1.2 | 15 | 25 | 30 |
25TLS12-2C | 0.15 | 10-720 | 5 | 1.2 | 25 | 40 | 40 |
40TLS12-5C | 0.32 | 10-500 | 10 | 1.2 | 40 | 50 | 50 |
50TLS12-10C | 0.65 | 10-500 | 15 | 1.2 | 50 | 65 | 80 |
60TLS12-15C | 1.1 | 10-500 | 20 | 1.2 | 65 | 80 | 120 |
65TLS12-20C | 1.74 | 10-500 | 30 | 1.2 | 65 | 80 | 200 |
75TLS12-30C | 2.6 | 10-500 | 40 | 1.2 | 80 | 100 | 230 |
80TLS12-40C | 3.65 | 10-500 | 60 | 1.2 | 100 | 125 | 260 |
100TLS12-60C | 5.2 | 10-500 | 80 | 1.2 | 125 | 150 | 400 |
125TLS12-80C | 6.8 | 10-500 | 120 | 1.2 | 125 | 150 | 450 |
140TLS12-120C | 9.8 | 10-400 | 150 | 1.2 | 150 | 200 | 600 |
150TLS12-150C | 12.8 | 10-400 | 200 | 1.2 | 150 | 200 | 680 |
200TLS12-200C | 16 | 10-300 | 300 | 1.2 | 200 | 250 | 780 |
250TLS12-300C | 20 | 10-300 | 400 | 1.2 | 250 | 300 | 900 |
300TLS12-400C | 30 | 10-300 | 500 | 1.2 | 300 | 350 | 1100 |
… | … | … | … | … | … | … | … |
Horizontal | |||||||||||
Typ | A | AA | B | BB | C | D | E | F | M | ||
standard seal | water flush seal | ||||||||||
15TLS12-0.5C | 140 | 170 | 67 | 99.5 | 41.5 | Φ17 | 20 | 92 | 5 | ||
25TLS12-2C | 185 | 220 | 108 | 144 | 50.5 | 61.5 | Φ22 | 50 | 98 | 6 | |
40TLS12-5C | 210 | 240 | 114 | 154.5 | 60 | 71 | Φ28 | 50 | 111 | 8 | |
50TLS12-10C | 246 | 284 | 125 | 175 | 71 | 82 | Φ38 | 50 | 130 | 10 | |
60TLS12-15C | 270 | 310 | 138 | 178 | 92 | 103 | Φ45 | 80 | 133 | 14 | |
65TLS12-20C | 300 | 338 | 155 | 198 | 105 | 117 | Φ50 | 80 | 138.5 | 14 | |
75TLS12-30C | 334 | 372 | 188 | 244 | 103 | 118 | Φ55 | 80 | 160 | 16 | |
80TLS12-40C | 362 | 400 | 199 | 250 | 112.5 | 130.5 | Φ60 | 80 | 164 | 18 | |
100TLS12-60C | 350 | 410 | 220 | 280 | 136 | 151 | Φ70 | 110 | 178.5 | 20 | |
125TLS12-80C | 376 | 430 | 255 | 322 | 146 | 161 | Φ75 | 110 | 193 | 20 | |
140TLS12-120C | 410 | 480 | 260 | 365 | 163.5 | 183.5 | Φ95 | 140 | 231 | 25 | |
150TLS12-150C | 450 | 520 | 290 | 386 | 175 | 197 | Φ110 | 140 | 245.5 | 28 | |
200TLS12-200C | 450 | 520 | 290 | 386 | 200 | 222 | Φ110 | 140 | 245.5 | 28 | |
Typ | HA | HB | HC | HD | K | LA | LB | Bear pump estimated wight (G.W.:kgs) |
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Flange | Clamp | Screw | |||||||||
15TLS12-0.5C | 70 | 94 | 169 | 18 | Φ14 | 252 | 180 | 160 | 160 | 20 | |
25TLS12-2C | 84 | 119 | 222 | 20 | Φ14 | 345 | 245 | 220 | 220 | 40 | |
40TLS12-5C | 94 | 133 | 245 | 20 | Φ14 | 380 | 275 | 260 | 260 | 50 | |
50TLS12-10C | 109.25 | 158 | 303 | 25 | Φ18 | 426 | 320 | 308 | 308 | 85 | |
60TLS12-15C | 137.5 | 200 | 370 | 30 | Φ18 | 505 | 350 | 350 | 350 | 150 | |
65TLS12-20C | 140 | 207.5 | 399.5 | 25 | Φ18 | 543 | 400 | 400 | 400 | 175 | |
75TLS12-30C | 148 | 224 | 434.5 | 25 | Φ18 | 543 | 430 | 430 | 430 | 220 | |
80TLS12-40C | 160 | 242 | 471 | 30 | Φ18 | 635 | 480 | 480 | 480 | 285 | |
100TLS12-60C | 182 | 280 | 550 | 30 | Φ24 | 730.5 | 510 | 510 | 510 | 350 | |
125TLS12-80C | 193.5 | 297.5 | 587.5 | 35 | Φ24 | 796 | 530 | 530 | 530 | 460 | |
140TLS12-120C | 212.5 | 330 | 650 | 30 | Φ28 | 935 | 645 | 645 | 645 | 620 | |
150TLS12-150C | 235 | 361 | 710 | 40 | Φ28 | 970 | 750 | 750 | 750 | 820 | |
200TLS12-200C | 235 | 361 | 710 | 40 | Φ28 | 1020 | 750 | 750 | 750 | 850 |
Vertical | |||||||||||
Typ | A | AA | B | BB | C | D | E | F | |||
standard seal | water flush seal | ||||||||||
15TLS12-0.5C | 140 | 170 | 67 | 99.5 | 41.5 | Φ17 | 20 | 93 | |||
25TLS12-2C | 154 | 190 | 100 | 135 | 59 | 70 | Φ22 | 50 | 97.5 | ||
40TLS12-5C | 170 | 210 | 117 | 147 | 62 | 73 | Φ28 | 50 | 109 | ||
50TLS12-10C | 230 | 280 | 122 | 172 | 73 | 84 | Φ38 | 50 | 131 | ||
60TLS12-15C | 270 | 330 | 160 | 200 | 68 | 79 | Φ45 | 80 | 131 | ||
65TLS12-20C | 320 | 380 | 175 | 225 | 81.5 | 92.5 | Φ50 | 80 | 142 | ||
75TLS12-30C | 376 | 426 | 213 | 264 | 117 | 133 | Φ60 | 80 | 152 | ||
80TLS12-40C | 380 | 450 | 214 | 264 | 98 | 116 | Φ60 | 80 | 164 | ||
100TLS12-60C | 430 | 520 | 227 | 308 | 121 | 136 | Φ70 | 110 | 186.5 | ||
125TLS12-80C | 463 | 553 | 260 | 345 | 130.5 | 145.5 | Φ75 | 110 | 203.5 | ||
Typ | HA | HB | HD | K | LA | LB | Bear pump estimated wight (G.W.:kgs) |
||||
Flange | Clamp | Screw | |||||||||
15TLS12-0.5C | 110 | 20 | 15 | Φ14 | 252 | 180 | 160 | 160 | 20 | ||
25TLS12-2C | 150 | 27.5 | 18 | Φ14 | 345 | 245 | 220 | 220 | 40 | ||
40TLS12-5C | 160 | 22.5 | 20 | Φ14 | 380 | 275 | 260 | 260 | 55 | ||
50TLS12-10C | 210 | 50 | 20 | Φ18 | 426 | 320 | 308 | 308 | 95 | ||
60TLS12-15C | 225 | 49.5 | 25 | Φ18 | 481 | 350 | 350 | 350 | 150 | ||
65TLS12-20C | 250 | 50 | 25 | Φ18 | 543 | 400 | 400 | 400 | 175 | ||
75TLS12-30C | 250 | 35 | 30 | Φ18 | 641 | 430 | 430 | 430 | 230 | ||
80TLS12-40C | 300 | 60 | 25 | Φ18 | 635 | 480 | 480 | 480 | 285 | ||
100TLS12-60C | 350 | 95 | 30 | Φ24 | 730.5 | 510 | 510 | 510 | 400 | ||
125TLS12-80C | 350 | 85 | 30 | Φ24 | 796 | 530 | 530 | 530 | 460 |