説明
The material is stirred through the center of the upper part of the emulsifying pan, and the PTFE scraper plate always caters to the shape of the mixing pot, sweeps away the wall-sticking material, and causes the scraped material to produce a new interface continuously, and then cuts off, compresses and folds the blade and the rotating blade. Make it agitate, mix and flow down to the homogenizer below the pot, and the material is cut through the process of strong cutting, impact and turbulence between the high-speed rotating cutting wheel and the fixed cutting sleeve, and the material is cut in the shear seam. The particles of 200nm-2um were broken rapidly. Because of the vacuum in the emulsifying tank, the bubbles produced in the stirring process of the material were extracted in time. By means of vacuum extraction, the products produced are no longer mixed with bubbles in the stirring process, thus ensuring the production of high-quality products full of luster, fineness and good extensibility.
Usage and application field
The product is mainly applied in such industries dailt chemical care products , biopharmaceutical industry , food industry , paint and ink , nanometer materials , petrochemical industry , printing and dyeing auxiliaries , pulp&paper , pesticide , fertilizer , plastic&rubber, electric and electonics , fine chemical industry , 等 . The emulsifying effect id more prominent for materilas of high base viscosity and high solid content .
| アイテム | 500L Automatic Cosmetic Vacuum homogenizing emulsifying Mixer |
| Motor Power | 7.5KW |
| Speed(RPM) | 0-3000 |
| Size of Pipe outlet | 50mm |
| 電圧 | 380V 50HZ 3 Phase |
| 材料 | あll parts are stainless steel except the motor, contact parts is SUS316L |
| Import and Export Caliber | Import :DN65 , Export: DN50 |
| Direction of Inlet and Outlet | Sucking in from Vertical, expelling from the radial direction |
| Protective Level | IP55 |
| Mechanical seals | Double mechanical seal, need to cooling water cooling mechanical seal |
| Static seal | Fluorous rubber, PTFE |
| Finish | Part of contacting material Ra0.4 and other parts Ra0.8 |
| Structure of rotor and stator | Rotor and stator occlude,material is SUS316L,3 group in all |
| 構造 | Horizontally installing on the outside of vessel, contacting with pump and can process circularly |
Definition of vacuum homogenizer emulsifier :
It means that when the materials are under the vacuum confition , it makes use of the high shear emulsifier to distribute one ot several phases to another continuous phase repidly and evenly , The materials will be processed in the narrow space between stator and rotor by strong energy of motion produced by the mechanical effect . By the operation of hydraulic shearing , centrifugal extruding . impacting , breaking and turbulrnce for over 100 thousand times per minute , the materials will be dispersed and emulsified indtantly and evenly . after reciprocation circulation at high frequency , the fine finished products of stable and high quslity without bubbles will be achieved
Performances and features
1. the vacuum emulsifiers produced by out company include many varieties . the homogenizing systems included upper homogenization, lower homogenization , internal and external circulating homogenization . The mixing systems includ dingle-way mixing , double-way mixing and helical ribbon mixing , the lifting systems include single-cylinder lifting and double-cylinder lifting . Various high quality products can be customized according to customer’s requirements
2.The triple mixing adopts the imported frequency converter for speed adjustment , which can meet different technological damands .
3.The homogenizing structure made through German technology adopts the i,ported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 4200rpm and the highest shearing fineness can reach 0.2-0.5um ,
4. The vacuum defoaming can make the materials meet the requirment of being aseptic. The vacuum materials sucking is adopted , and especially for the powder materials , vacuum sucking can avoid dust .
5. The emulsifying pot lid can adopt lifting system, easy to clean and the cleaning effect is more abvious , the emulsifying pot can adopt tilt disvharge .
6. The pot body is welded by imported three-layer stainless steel plat . The tank body and the pipes adopt mirroe polishing , ehich fully conforms to GMP requirements
7. According to technological requirements , the tank body can heat or cool the materials the heating modes manily included steam heating or electric hetaing .
8. To esure the conmtrol of the whole machines is more stable , the electric appliances adopt imported configurations , so as to fully meet the internatonal standards.
Main composition :
The vacuum emulsifying mixer is mainly composed of water pot , oil pot , emulsifying pot , vacuum system , lifting system (オプション), electric contorl system (PLC is opetional ) operation platform etc .
