Beskrivelse
YJX-1412 New Type High-Speed CNC ENngle Steel Punching Typing & Shearing Production Line is a high-speed angle steel production line. It is our company’s purpose of “connecting with international standards and keeping pace with the world”, combining my country’s existing materials, equipment, staff skills and other factors. A newly developed high-efficiency angle steel production line. It has the advantages of high processing efficiency, high processing accuracy, low failure rate, wide range of applicable products, small area, multiple functions, and easy operation. It is the first choice for angle steel processing enterprises.
- Basic configuration of the machine
2.1 Mechanical part
| No. | Item | YJX1412 |
| 1 | Total length | 29000mm |
| 2 | Quantity of feeding table | 4 group |
| 3 | Quantity of overturning tables | 4 group |
| 4 | Quantity of feeding driver | 1 group |
| 5 | Length of feeding passage | 16000mm |
| 6 | Length of the host | 2200mm |
| 7 | Length of finished passage | 10m |
| 8 | Pneumatic control system | 1 Group |
| 9 | Hydraulic control system | 1 Group |
| 10 | Feeding direction | According to user requirements |
| 11 | Integrated hydraulic station | No |
| 12 | The purchaser is responsible for the part | Embedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier |
2.2 Electronic control part
| 1 | Numerical Control System | PLC Control System |
| 2 | Driving System | Panasonic Servo Motor |
- Technical parameters of the machine
| No. | Item | Commodity |
| YJX1412 | ||
| 1 | Angle Beam Range(Mm) | 40*40*4-140*140*12 |
| 2 | Max Punching Diameter | Φ25.5mm(Q235,Q345), punching of special-shaped holes and oblong holes can be achieved by changing the mold |
| 3 | Maks Punching force(KN) | 1000KN |
| 4 | Punching Side | 2 Sides |
| 5 | Number of die per side | 3 Stk |
| 6 | Typing ability(KN) | 1030KN |
| 7 | Qty of typing groups | 4 Groups |
| 8 | Digit number of each group | 12 Stk |
| 9 | Character size | (L*W*H)14*10*19mm |
| 10 | Shearing force(KN) | 2100KN |
| 11 | Shearing method | Single Blade shearing |
| 12 | CNC Axis | 3 Axis |
| 13 | Length of Blank Workpiece(M) | 12 M |
| 14 | Max Length of Workpiece(M) | 12 M |
| 15 | Length of finished workpiece(M) | 10 M |
| 14 | Discharging method of finished products | The finished material channel is pushed manually and turned out to one side. The power source for turning out is pneumatic. |
| 16 | Angle Beam feeding speed | Max 90m/min |
| 17 | Programming Mode | Input by keyboard,RS232,CAD floppy disk input &USB interface |
| 18 | Lubrication method | Equipped with automatic lubrication |
| 19 | Fabrication Precision | Hole diameter tolerance: 0-0.8mm |
| Dmax-Dmin:≤1.2mm Aperture roundness tolerance range: Dmax-Dmin: ≤1.2mm |
||
| Hole perpendicularity error: ≤0.36mm | ||
| Distance tolerance of two adjacent holes in the same group: ±0.5mm | ||
| The hole distance tolerance of two non-adjacent holes in the same group: ±0.7mm | ||
| End distance tolerance : ±1.2mm | ||
| Shearing længde tolerance: ±1mm | ||
| Verticality of cut surface: ≤1.2mm |
- Working Environment
| 1 | Power Supply | 3 Phase-4 Wire system |
| 2 | Spænding | 415V±10% |
| 3 | Frequency | 50Hz |
| 4 | Operating temperature | 0ºC-40ºC |
| 5 | Relative Humidity | <90% No condensation |
| 6 | Air Compressed | Pressure: 0.8MPa Flow rate: 1.0m³/h |
- Machine Configuration Introduction
YJX-1616 New Type High-Speed CNC Angle Steel Punching Typing & Shearing Production Line is mainly composed of feeding table, turning feeding table, feeding channel, feeding trolley,punching unit, typing unit, shearing unit, finished material channel, electrical system, hydraulic system, etc.
| Commodity of Main Parts | Images & Photos | Detailed introduction |
| Feeding Channel | Ansøgning: Rail of feeding material. Components: Supporting rectangular tube, rack, linear guide, conveyor roller, etc. (YJX1616) are driven by dual linear guides, and the rest are driven by single linear guides) |
|
| Feeding trolley | Ansøgning: Feeding raw materials into the host machine for processing along the feeding channel. Drive mode: Panasonic servo motor driving. Transmission mode: precision gear, rack, linear guide, and servo high-precision positioning transmission. |
|
| Typing unit | Ansøgning: Used to stamp the outside of one limb of the angle beam profile. The typing body is a frame body with good rigidity. In order to satisfy the processing range of the machine with add a manual adjustment mechanism, which can be used to change the down position (The head position) of the moving body to adapt to the typing position of angles of different specifications. |
|
| Punching unit | Ansøgning: Used to punch holes on the sides of angle beam profile. Components: It is composed of punching cylinder, column plate, mold base, Bracket, indenter, worktable, etc. There are two or three sets of punching dies on each side, and two or three punches with different diameters can be installed. |
|
| Traverse mechanism | Ansøgning: It is used to drive the mold base to move along the screw direction to control the punching criterion. Drive mode: Panasonic servo motor drive. Transmission mode: precision screw transmission. Protection measures: Dust-proof bearings are used in the bearing housing, and the sheet metal shield prevents the servo motor from being polluted by dust. |
|
| Model selection mechanism | Ansøgning: It is used to select the die position for punching of the corresponding die position. Each side of the punching unit can be equipped with two or three different specifications of punches, and each punch is equipped with a cylinder. A cushion block is connected to the cylinder piston rod, and the cushion block is installed between the punch rod and the cylinder pressure head. According to computer instructions, the punch is automatically selected, that is, the corresponding cylinder is selected to push the corresponding cushion. |
|
| Punching and pressing device
|
Ansøgning: Used to press the Angle steel when punching, so that the hole out of the precise position. Components: It is composed of pressing cylinder, pressing fork, turning arm, twisting shaft, etc. |
|
| Retainer device
|
Ansøgning: Used for lifting Angle steel to prevent raw materials from colliding with datum surface inside main engine. When the Angle is fed into the main engine from the feed passage, the cylinder extends out to lift the Angle, and when punching or shearing, the cylinder returns, and the Angle falls to the datum. |
|
| Shearing unit | Ansøgning: For cutting Angle steel. Components: by the shear gantry, shear cylinder, shear knife box. |
|
| CNC electrical cabinet | Ansøgning: Control system. Components: by the upper computer, Strømforsyning, servo amplifier, transformer, PLC module, etc. Just input the size of the workpiece, automatic generation of processing program, can also accept the lofting software generated by the workpiece processing program.It can be stored, called and displayed at any time by item number. |
|
| Hydraulic unit | Ansøgning: Power source of equipment. Components: three-phase asynchronous motor, accumulator, oil tank, hydraulic pump |
- Machine Advantage Introduction
Compared with the original angle steel production line, this production line has the following advantages:
1)The scope of application of the product is wider:
The scope of application of this production line is more extensive, and the processing range is 40×40×4-140×140×12mm angle steel. In this way, users only need to purchase one piece of equipment to complete tasks that originally required two or more pieces of equipment to complete, which can reduce a lot of equipment investment and operating staff, and save production costs.
- Added anti-collision material device
An anti-collision device is added to the feed inlet of the main machine to avoid the disadvantage that the small angle steel cannot be fed normally due to deformation. During processing, the machine will not be shut down due to material hitting the machine, thereby improving production efficiency.
3) Equipped with high-speed electrical and hydraulic systems
The production line is equipped with high-speed hydraulic and electrical systems. Compared with the original system, the execution speed is higher. It can be 3-4 times faster than the original angle steel line, which provides sufficient conditions for high-speed punching.
The hydraulic system of this line adopts double accumulators and is equipped with a special cooling system, which will not cause excessive temperature rise in long-term use.
In terms of electrical system, the power distribution cabinet and the operation cabinet are combined into one, which not only reduces the intermediate connection, reduces the space occupation, but also reduces the equipment failure rate and improves the appearance quality of the equipment. In addition, the electrical control interface adopts a more user-friendly full-process monitoring interface, which greatly simplifies the operation.
4)The feeding trolley adopts precision linear guide rail and precision gear rack drive.
The CNC feeding trolley of this production line adopts precision linear guide rail and precision gear rack drive. The linear guide has high guiding precision, small guiding gap, long service life, no adjustment during use, and simple maintenance. The rack and pinion of the CNC trolley of this production line adopts high-precision products, and the surface has been specially treated, so long-term use is very small. Adjusting the gap after wear can restore the original accuracy.
5)The shearing unit adopts a single-edge shearing method
The shearing unit adopts a single-edge shearing method. In this way, the cost of use is reduced to the maximum extent for users. Because, in principle, compared with double shears, single shears have higher material utilization, better shear fracture quality, and lower blade usage costs.
- Main components & configuration of equipment
| Item | Origin or brand |
| breaker | Schneider (French brand) or Eaton-Müller (American brand) |
| Motor switch | Schneider (French brand) or Eaton-Müller (American brand) |
| AC contactor | Schneider (French brand) or Eaton-Müller (American brand) |
| thermal relay | Schneider (French brand) or Eaton-Müller (American brand) |
| Small relay | Weidmüller (German brand) |
| Servo transformer | Lamp |
| Control transformer | Lamp |
| Strømforsyning | MEAN WELL |
| Proximity switch | Lanbao |
| Programmable Controller PLC | Yokogawa |
| servo motor | Panasonic |
| server Driver | Panasonic |
| Hydraulic solenoid valve | Atos, Italy or Hawe, Germany |
| Ball screw | Taiwan |
| cable | Shanghai Shenbin |
| Twisted-pair shielded cable | Germany and Rou |
| Buttons, knobs, indicator lights | Siemens APT |
| Key switch | Siemens APT |
| Industrial bolt | Wien Heavy Load or Shanghai Warren |
| Business computer | Lenovo |
| Pneumatic solenoid valve | Taiwan Xin Gong or Taiwan AirTAC |
| Magnetic switch | AirTAC Taiwan |
| cylinder | AirTAC Taiwan |
| Hydraulic pump | American Wicks or American Parker Denison |
