وصف
- Introduction of Machine
PMZ–2016 Series CNC plate drilling machine is a high-efficiency plate drilling equipment. It is mainly composed of machine bed frame, gantry frame, spindle head, automatic chip removal and circulation cooling system, electrical system, إلخ. It has the characteristics of high precision, high efficiency, high rigidity, high reliability, إلخ. The processing area is divided into four processing areas. It can realize drilling while loading unloading workpiece and drilling while programming.
It is suitable for drilling and processing of connecting plates, foundation plates, end plates, formwork, flanges, structural parts and other parts in industries such as steel structures, bridges, power communication towers, and boiler brackets of thermal power stations, construction, bridge, tower mast link plate in steel structure, such as drilling, also can be used in boiler, petrochemical industry, tube plate, baffle plate and flange drilling, instead of artificial line drilling and drilling jig, greatly improved the precision of parts and labor productivity, shorten the production preparation cycle.It can be used for drilling through holes as well as blind holes.. The accuracy of the processed components meets the national standard “Code for Construction Quality Acceptance of Steel Structures” (لا. GB50205-2001).
- Basic configuration
2.1Mechanical parts
| لا. | غرض | PMZ2016 |
| 1 | Size of machine(مم) | 5000x2700x2800مم |
| 2 | Number of machine bed frame | 1 Set |
| 3 | Number of Gantry frame | 1 Set |
| 4 | Number of Spindle heads | 1 Set |
| 5 | Air-actuated control System | 1 Set |
| 6 | Hydraulic control System | 1 Set |
| 7 | أutomatic جhip removal | 1 Set |
| 8 | جirculation جooling system | 1 Set |
| 9 | هlectrical سystem | 1 Set |
| 10 | The part responsible by purchaser | Embedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier |
2.2 Electric control unit
| 1 | CNC system | PLC control system |
| 2 | Driving system | Panasonic servo motor |
- Plat Drilling Machine Main Parameters
- Machine working environment
| غرض | نموذج | وحدة | PMZ2016 |
| Max working size | Length x width | مم | 2000×1600 1 Pcs |
| 1000×1600 2 Pcs | |||
| 1000×800 4 Pcs | |||
| Overlay thickness | مم | 100 | |
| Drilling spindle | Number of spindle | piece | 1 |
| Model of spindle | Morse 4 # cone hole | ||
| Speed of spindle | دورة في الدقيقة | 120-560 Stepless speed inverter |
|
| Feeding type | Hydraulic self-controlled stroke drilling spindle head | ||
| Feeding travel | مم | 180 | |
| Drilling diameter | مم | Φ12-Φ50 | |
| Main motor power | كيلوواط | 5.5 | |
| Workpiece hydraulic clamping | Number of clamping cylinder | Pcs | 12 |
| Clamping power/piece | KN | 7.5 | |
| Clamping way | Foot switch control | ||
| Hydraulic pump pressure | مPأ | 6 | |
| Hydraulic oil tank volume | ل | 100 | |
| Electric control | Control type | PLC+IPC | |
| X axis servo motor | كيلوواط | 1.5 | |
| Y axis servo motor | كيلوواط | 1.5 | |
| Motor power of hydraulic pump | كيلوواط | 2.2 | |
| Drilling precision | Drilling precision | مم | ±0.5mm |
| Re-positioning precision | مم | ±0.1mm | |
| Cooling type | Forced circulating water cooling | ||
| Chip removal method | Flat chain automatic chip conveyor | ||
| Machine size | LxWxH | مم | 5000x2650x2800 |
| Machine weight(appx) | ت | 6 | |
| 1 | قوة | three-phase and four-wire system |
| 2 | الجهد االكهربى | 415V±10% |
| 3 | تكرار | 50هرتز |
| 4 | درجة حرارة العمل | 0ºC-40ºC |
| 5 | Relative humidity | <90% non-condensing |
| 6 | Compressed air | الجهد االكهربى:0.4MPa |
- Introduction of each component of machine
The machine is mainly composed of drilling host unit, table moving unit, clamp assembly, pneumatic system, electrical system, hydraulic system, إلخ.
| Commodity of Main Accessories | Picture | Detail description |
| Machine Bed Frame |
|
تطبيق: The platform on which the workpiece works. The workpiece is placed on the base support bar and clamped by the clamp cylinder to fix the workpiece. The bed is made of square tube welding, and the precision is stable after tempering heat treatment to remove stress.The two sides of the bed are parallel with two linear guides, and one side is equipped with a high precision ball screw.The sliding blocks on both sides of the guide rail are equipped with movable numerical control sliding platforms.The longitudinal movement of the CNC sliding table is driven by a servo motor. |
| Gantry-moving frame |
|
The gantry adopts square tube welded structure, and the stress is removed by tempering heat treatment.The two legs are mounted on the numerical control sliding table of the bed body respectively, and move longitudinally along with the numerical control sliding table.The front of the cross beam is provided with two linear guide rails, and a precision ball screw is provided above the cross beam.The ball screw is equipped with a CNC sliding plate that can move laterally.The CNC slide is driven by the servo motor to realize the transverse movement of the ball screw. |
| Spindle Head unit | Drive mode: hydraulic drive. The power head box adopts casting structure, and the stress is removed by aging treatment.The spindle has a certain distance to drill down, so the bit length is not limited.Bit feed is: fast forward – work – fast back.Just return to the position before the work, and move horizontally to drill the next hole, so save time. |
|
| Y axis moving unit | Drive mode: servo motor drive. Transmission mode: precision screw transmission. Protection measures: sheet metal cover to prevent the servo motor from dust pollution. |
|
| X axis moving unit | Drive mode: servo motor drive. Transmission mode: precision screw transmission. Protection measures: sheet metal cover to prevent the servo motor from dust pollution. |
|
| CNC electrical cabinet | تطبيق: Control system. This machine tool numerical control system adopts PLC and servo motor control, powerful function, simple operation.With processing rehearsal and review functions, the operation interface has man-machine dialogue, error compensation, automatic alarm functions |
|
| Hydraulic System | تطبيق: Power source of equipment. Components: three-phase asynchronous motor, accumulator, oil tank, hydraulic pump. | |
| Automatic chip removal and circulating cooling system | It is equipped with an automatic stainless steel chain chip conveyor and a chip conveyor; it is cooled by coolant, its flow rate can be adjusted, and the coolant can be circulated automatically. | |
- Main Components List
| غرض | اسم | تحديد | ماركة |
| 1 | Linear guide | HGW35CA2RxxxxZACII | HIWIN,تايوان |
| 2 | Linear guide | HGW45CA2RxxxxZACII | HIWIN,تايوان |
| 3 | Ball screw | R40-10T3-FSI-xxxx-xxxx-0.05 | TBI,تايوان |
| 4 | Ball screw | R40-10T3-FSI-xxxx-xxxx-0.05 | TBI,تايوان |
| 5 | PLC | FX2N | Mitsubishi,اليابان |
| 6 | IPC | Qitian commercial | Lenovo,الصين |
| 7 | Servo motor | باناسونيك, اليابان | |
| 8 | Servo driveص | باناسونيك, اليابان | |
| 9 | Inverter | ATV312HU40N4 | ENC,الصين |
| 10 | Gear reducer | RF77DVI12M4 | Lingwei, china |
| 11 | Inner shaft oil pump motor | 2.2kw | CHYUN, تايوان |
| 12 | Control Valve | DHQ-013/C/I-IX24DC | Atos, Italy |
| 13 | Cooling chip remover | PMZ2016LP | جhina |
| 14 | Lock screw nut | S-FM30x1.5 | Jiaan, china |
| 15 | اقتران | D28-8/D22-6 | Bolian, الصين |
| 16 | Ball screw bearing | 7206تكييف | Haerbin bearing |
| 12 | Button | Shneider, France | |
| 13 | الكسارة | Schneider (France) | |
| 14 | Motor air switch | Schneider (France) | |
| 15 | AC contactor | Schneider (France) | |
| 16 | تhermal relay | Schneider (France) | |
| 17 | Small relay | Weidmüller (ألمانيا) | |
| 18 | Servo transformer | Lamp(الصين) | |
| 19 | Control transformer | Lamp(الصين) | |
| 20 | مزود الطاقة | MEAN WELL,تايوان | |
| 21 | Proximity switch | LANBAO, الصين | |
| 22 | Cable | الصين | |
| 23 | Twisted-pair shielded cable | HELUKABEL, ألمانيا | |
| 24 | Buttons, knobs, indicator lights | Siemens APT, ألمانيا | |
| 25 | Hydraulic solenoid valve | الصين |
- Package list
| Commodity | اسم | Qty | |
| Package list | Drilling machine | 1 set | |
| Electric cabinet(contain system) | 1set | ||
| Hydraulic station | 1set | ||
| Chain plate type automatic chip remover (including trolley) | 1set | ||
| Technical file | Technical file | Manual Book | 2 set |
| Quality certificate | 1set | ||
| Inverter manual book | 1set | ||
| Gear reducer manual book | 1set | ||
| Chip remover manual book | 1set | ||
| سoftware | Programming disk | 1set | |
| Spare parts list | Fuse holder | 3أ,5أ,10أ | 5 pcs each |
| Approach switch | 5DP | 5pcs each | |
| Approach switch | 5DP2 | 3pcs each | |
| Hex Wrenches | 1set | ||
| Machinery instruction | 1set | ||
| Electrical manual instruction | 1set | ||
| Packing list | 2sets Attached after the instruction | ||
| Certificate of conformity | 2set Attached after the instruction | ||
- Workpiece Sample
Free sample testing:
For free sample making/testing, please send your samples or products CAD drawings, we can test run the machine and show you machine test running.
Progressing Solution Design
According to customer’s product processing requirement, we can design the unique solution that supports higher manufacturing efficiency and better processing quality for customer.
- خدمة ما بعد البيع:
تمرين for installation and service:
- We will supply the machine with training video and user’s manual in English for installing, عملية, maintenance and trouble-shooting, and shall give technical guide by e-mail, whatsapp, Wechat, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting.
- You can come to our factory for inspection and training. We will provide professional guide. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility,we will also provide accommodation during training period.
- The Strong after–sale service team in الصين, Our engineers (staffs) can speak fluent English to communicate and solve question when you have requirement calendar day per person.
4) Depending on the region, If need our engineer to visit for installation, we will dispatch engineer for installation and service at your site.
Installation and Training Time: 3-5 أيام العمل(Recommend)..
- ضمان:
The guarantee period of quality shall be 12 months counting from the date on which the machine finished installation and accept by Buyer. دبليوe are responsible for providing the free of charge during the guarantee period. If out of guarantee time, all damaged parts are charged. 
